The manual says that for filling the cooling system you use a filler unit and fill it with approx 8 litre of mixed anti freeze.
Once you've done the fill bit final level is done by running the engine etc.
Filling
Note:
The cooling system is filled all year round with a mixture of frost and corrosion protection additives and water.
Only coolant additive G12+ can be used, in compliance with TL VW 774 F . Other coolant additives may above all reduce the corrosion protection effect significantly. The damage resulting from this may lead to loss of coolant and consequently to severe engine damage.
Coolant additive G12+ can be combined with additives G11 and G12.
G12+ and coolant additives with the designation "conforming to TL VW 774 F" reduce frost and corrosion damage as well as lime deposits. They also raise the boiling point. For this reason the system must be filled all year round with frost and corrosion protection additives.
Because of its high boiling point, the coolant improves engine reliability under heavy loads, particularly in countries with tropical climates.
Protection against frost must be assured to about -25 ° C (in arctic climatic countries to about -35 ° C).
The coolant concentration must not be reduced by adding water even in warmer seasons and in warmer countries. The coolant additive portion must be at least 40%.
If for climatic reasons a greater frost protection is required, the amount of G12+ can be increased, but only up to 60% (frost protection to about -40 ° C), as otherwise frost protection is reduced again and cooling effectiveness is also reduced.
Only clean drinking water may be used for mixing coolant.
If the radiator, heater core, cylinder head and cylinder head gasket or cylinder block is replaced, completely replace the engine coolant.
Dirty coolant must not be re-used.
For coolant additive G12+, use refractometer T10007 to test frost protection in cooling system.
Push lower coolant hose onto radiator - arrow - .
Fill coolant reservoir of cooling system filler unit VAS 6096 with at least 8 liters of pre-mixed coolant with correct mixture ratio:
G12+ (40%) and water (60%) for frost protection to -25 ° C
G12+ (50%) and water (50%) for frost protection to -35 ° C
G12+ (60%) and water (40%) for frost protection to -40 ° C
Install adapter V.A.G 1274/8 on expansion tank.
Assemble cooling system charge unit VAS 6096 on adapter V.A.G 1274/8 .
Place air outlet hose - 1 - into a small container - 2 - . (A small amount of coolant is drawn off which should be reserved with the discharged air.)
Close both valves - A - and - B - (lever perpendicular to direction of flow).
Connect hose - 3 - to pressurized air.
Pressure: 6 to 10 bar pressure
Open valve - B - (lever in direction of flow).
A vacuum is created in the cooling system by suction jet pump.
Needle on instrument display must travel into green region.
Briefly open valve - A - (lever in direction of flow), so that the hose of the cooling system filler unit VAS 6096 is filled with coolant.
Close valve - A - again.
Let valve - B - remain open another 2 minutes.
A further vacuum is created in the cooling system by the suction jet pump.
Needle on instrument display must still remain in green region.
Close valve - B - .
Needle in display instrument must remain in green region, then sufficient vacuum in cooling system is obtained for upcoming filling.
If needle stands below green region, repeat procedure
If vacuum decreases, cooling system is leaking
Disconnect pressurized air hose.
Open valve - A - .
The vacuum in cooling system causes coolant to be extracted from cooling system filler unit VAS 6096 ; cooling system is filled.
Check coolant level and add coolant up to max. marking.
Start engine, allow it to run at approx. 1500 RPM for a max. of 2 minutes and fill coolant up to overflow hole of expansion tank.
Close expansion tank.
Allow engine to run until fan turns on.
CAUTION!
Cover cap of expansion tank with rag and open carefully, as hot steam or hot coolant may escape when opening.
Check coolant level and top off if necessary. With engine at operating temperature, coolant level must be at max. marking, with engine cold, it must be between min. and max. marking.
Shut off engine.