Greetings,
I’m hoping to get some help with an issue I’ve been having with the convertible top on my 2010 Audi TT Roadster. I’ve gone through many of the past threads on this topic — especially those with advice from SwissJetPilot, whose posts have been incredibly helpful. I’m hoping you’re still around and able to lend your expertise!
Background:
A few months back, I started having intermittent issues with the top. VCDS showed the 02000 - Switch Position: Implausible Signal code along with a fault related to the right canopy sensor. Thanks to previous posts, I disassembled the right servo, cleaned out the grease (only left it on the gear where necessary), and the top worked flawlessly afterward.
Current Issue:
After letting the car sit for about a month, I started it up and got a top error on the dash — but oddly, the top opened and closed without issue after playing with the switch.
However, after another month of sitting (as of 5/21), I tried operating the top again. This time:
I'm leaning toward the possibility that the flap servo motors might be failing, though I’d really like to avoid replacing them if there’s another solution.
If anyone — especially SwissJetPilot, has insight or updated troubleshooting advice, I’d greatly appreciate it. I’ll add more info here as I remember further details.
Thanks in advance to anyone who can help!
I’m hoping to get some help with an issue I’ve been having with the convertible top on my 2010 Audi TT Roadster. I’ve gone through many of the past threads on this topic — especially those with advice from SwissJetPilot, whose posts have been incredibly helpful. I’m hoping you’re still around and able to lend your expertise!
Background:
A few months back, I started having intermittent issues with the top. VCDS showed the 02000 - Switch Position: Implausible Signal code along with a fault related to the right canopy sensor. Thanks to previous posts, I disassembled the right servo, cleaned out the grease (only left it on the gear where necessary), and the top worked flawlessly afterward.
Current Issue:
After letting the car sit for about a month, I started it up and got a top error on the dash — but oddly, the top opened and closed without issue after playing with the switch.
However, after another month of sitting (as of 5/21), I tried operating the top again. This time:
- I received a flashing top error.
- The roof retracted all the way, but the flaps wouldn’t close.
- The top is now stuck down with the flaps open fully, in the garage.
- On 5/21, VCDS initially showed:
- 02000 - Switch Position: Implausible Signal
- Left and Right Servo Sensor faults
- Since then, I’ve cleared all the codes, and the only faults that have returned are:
- The original right canopy sensor fault
- The 02000 fault
- Reset AGAIN and the only fault that now appears is the 02000 fault
- We disassembled and cleaned the left servo unit this time (it was nasty), but the problem persists.
- Attempted recalibration using the excellent instructions posted by SwissJetPilot — unfortunately, no movement or sound from the flaps during the process.
- The flap alignment gap relative to the wind deflector looks within spec (~10mm), so I don’t think that’s the issue.
- I’m wondering if the copper connector teeth inside the servo units might not be making proper contact?
- The flaps have always moved a bit sluggishly, especially the left one lagging behind the right — which is why we chose to clean the left this time.
- During the most recent failure, I also noticed strange behavior from the windows when using the top switch — they bobbed up and down sporadically, similar to the behavior I saw last time we worked on the servos (this seems to be totally normal).
- We rechecked both servo units and confirmed that:
- Grease is only on the gear/required parts.
- Electrical contact points are clean and free of grease.
I'm leaning toward the possibility that the flap servo motors might be failing, though I’d really like to avoid replacing them if there’s another solution.
If anyone — especially SwissJetPilot, has insight or updated troubleshooting advice, I’d greatly appreciate it. I’ll add more info here as I remember further details.
Thanks in advance to anyone who can help!