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How to Repair Broken Heated Seat / Heater Switch

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19K views 8 replies 8 participants last post by  dadsincharge  
#1 · (Edited by Moderator)
With my TTS being just over 4 years old, I was surprised to see my passenger heated seat button fall out when I set off from a junction recently.

I've heard the switches cost in the region of £70, however the chances are if I bought a new one it too may well only last 4 years.

I had a close look at what happened and have managed to repair it for a negligible cost and it'll most likely last longer than a new replacement.

This is what my vent looked like after the heated seat button fell out.

01.jpg

On very close inspection of the button I found two of the four small lugs broken off and one about to. One of the tiny lugs was found on the seat but the other was still inside the switch.

To retrieve the piece from the switch I opted to remove the vent, which is held in by clips. Using just my fingers i gently pulled the vent out of the dashboard towards the side window. once out there was just one electrical connector to unplug.

02.jpg

With the vent removed I was able to shake free the small lug, giving me the button and the parts that had broken from it.

03.jpg

I'm a big fan of Plasticweld and this turned out to be an ideal application for it.

04.jpg

I applied a tiny quantity of Plasticweld to the cracked, but still attached, lug then pushed it back into position until set.

05.jpg

Then, after offering up each lug to find where it came from, reattached both the broken off ones with Plasticweld with the help of some tweezers.

06.jpg

With everything stuck back together I felt that if the button was refitted it would most likely break again in the near future.

07.jpg

To reinforce the lugs I used the insulation stripped from some burglar alarm cable, which was just the right diameter but not too firm, which would allow the lugs to move.

To hold the insulation in place I used Superglue, but wiped away the excess so things didn't become too rigid.

08.jpg

With insulation glued in place on both sides I trimmed the excess.

09.jpg

The button was then firmly pressed into position and the vent pushed back into the dashboard after reconnecting the cable.

10.jpg

I'm please to be able to report the switch now works as well as it did before the failure.

:D
 

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#7 ·
macaddict111 said:
Thanks man! Also "set off from a junction" is the most British thing I've ever heard and I love it!
:D
 
#9 ·
I had that with the wifes Roadster - but on the drivers side. I used a tiny bit of glue to put it back but no doubt now it's getting coder, she'll use it more and it will break again. Good write up
 
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