_______ My MK1 TT Build Results _______
Power - 401.25bhp / 374.68 ft.lbs
Weight - 1320KG
Power to weight - 301.7bhp/tonne
(Stock Audi TT 225 = 144bhp/tonne)
_______________________________________________________________
ENGINE (all work carried out in 2017):
- Forged rifle-drilled connecting rods
- New piston rings
- Cylinder head cross-hatch honed with kerosene
- New big end shell bearings
- Cylinder head skimmed
- Cylinder head cleaned
- New Valve-Stem seals
- New Exhaust Guides (old guides hammered out, new guides hammered in)
- Engine ran in on Miller's running in oil for 1000 miles (varying loads no more than 4K RPM)
- 2.0T coil packs with adapters for improved coil pack reliability
CLUTCH & FLYWHEEL:
- Sachs 4 puck paddle clutch (changed in 2020)
- Sachs slave cylinder (changed in 2020)
- Sachs master cylinder (changed in 2020)
- LUK dual mass flywheel (changed in 2020)
- LUK pressure plate (changed in 2020)
TURBO (all work carried out in 2017):
- AET-380 K04 based hybrid - 7+7 large compressor wheel (Real K16 with 49mm exducer)
- Additional porting and honing done to remove step from turbo outlet to reduce back pressure
- Turbo has had wastegate and throat ported
- Hotside turbo inlet ported to 49mm to match collector of exhaust manifold to promote smooth flow
- Turbosmart re-enforced actuator (14 PSI)
EXHAUST (all work carried out in 2017):
- JBS Cast Manifold (heavy duty, will outlast the car, not like Relentless tubular crap usually used on this platform) ported by JBL Racing, collector area 49mm to match hot-side of turbo inlet
- Collector area diamond surfaced flat to allow gasketless fitment
- 3 inch Down Pipe
- 3 inch De-Cat
- Rest of the exhaust fabricated to 3"
COOLING (all work carried out in 2017):
- HG Motorsport front mounted intercooler
- WMI fluid (50/50) made with de-ionised water and 99.99% pure Methanol
- AEM Water/Methanol Injection installation using screenwash resevoir, controller mounted in glovebox
FUELING:
- Deaschwerks DW65V 265 LPH fuel pump (2019)
- 1000cc Bosch Injectors
- New Mann Fuel filter (2020)
AIR INTAKE:
- MAF Delete (mapped accordingly)
- Badger 5 V2.2 Turbo Intake Pipe
- PRO-RAM extra large air intake with velocity stock to promote smooth laminar flow
- Turbo charge pipe debaffled and then pipe welded in recess to prevent turbulent non-laminar flow
- Cold air feed from front grill to air filter to help provide lower AIT's
SUSPENSION, HANDLING & WHEELS:
- Coilover suspension (renewed October 2020)
- Hunter 4 wheel alignment
- Corner-weighted with slight reverse rake
- Cookbots for front control arm (pre-recall bushes for more precise handling)
- Polybushes throughout
- Powertrak insert (Haldex AWD improvement)
- Lightweight 18" alloys OZ Racing Superleggeras (7.9KG per wheel) these alone are about ÂŁ2,000
- Rotalla Setula S-Race tyres all round (2020), 255/35/18 rear - 225/40/18 front, friend works at a local Kwik Fit and highly recommended them, can't fault them, puts the power down in all weathers
BRAKES:
- Brembo GT 4-Pot Calipers
- 323mm discs
- EBC Yellowstuff pads
- Rear brakes stock with Brembo pads
- Hub-centric billet Aluminium 10mm spacers with longer bolts to clear front calipers
- ATE Type 200 brake fluid
- Brakes bled yearly
MAINTENANCE & MISCELLANEOUS:
- Unicorn Motorsport (Stockport) developments custom remap
- ESP delete, pressing the ESP button now FULLY disabled ESP, not partially
- Forge 007P diverter valve
- Spare wheel removal
- Counterweight ballast removal
- N249 delete
- PCV delete, hoses routed to back of car to help prevent PCV smell
- Short shifter
- Mann filters always used where possible
- New Water Pump
- New Timing Belt
- New Turbo Oil Feed
- New Oil Strainer
- New Wheel bearings
- New Gearbox Oil
- New Rear Differential Oil
- New Haldex Oil
- New Brake Fluid
- New Engine Oil every six months
- New Fuel Filter
- New NGK BKR7E spark plugs every service
_______________________________________________________________
Power - 401.25bhp / 374.68 ft.lbs

Weight - 1320KG

Power to weight - 301.7bhp/tonne
(Stock Audi TT 225 = 144bhp/tonne)
_______________________________________________________________
ENGINE (all work carried out in 2017):
- Forged rifle-drilled connecting rods
- New piston rings
- Cylinder head cross-hatch honed with kerosene
- New big end shell bearings
- Cylinder head skimmed
- Cylinder head cleaned
- New Valve-Stem seals
- New Exhaust Guides (old guides hammered out, new guides hammered in)
- Engine ran in on Miller's running in oil for 1000 miles (varying loads no more than 4K RPM)
- 2.0T coil packs with adapters for improved coil pack reliability
CLUTCH & FLYWHEEL:
- Sachs 4 puck paddle clutch (changed in 2020)
- Sachs slave cylinder (changed in 2020)
- Sachs master cylinder (changed in 2020)
- LUK dual mass flywheel (changed in 2020)
- LUK pressure plate (changed in 2020)
TURBO (all work carried out in 2017):
- AET-380 K04 based hybrid - 7+7 large compressor wheel (Real K16 with 49mm exducer)
- Additional porting and honing done to remove step from turbo outlet to reduce back pressure
- Turbo has had wastegate and throat ported
- Hotside turbo inlet ported to 49mm to match collector of exhaust manifold to promote smooth flow
- Turbosmart re-enforced actuator (14 PSI)
EXHAUST (all work carried out in 2017):
- JBS Cast Manifold (heavy duty, will outlast the car, not like Relentless tubular crap usually used on this platform) ported by JBL Racing, collector area 49mm to match hot-side of turbo inlet
- Collector area diamond surfaced flat to allow gasketless fitment
- 3 inch Down Pipe
- 3 inch De-Cat
- Rest of the exhaust fabricated to 3"
COOLING (all work carried out in 2017):
- HG Motorsport front mounted intercooler
- WMI fluid (50/50) made with de-ionised water and 99.99% pure Methanol
- AEM Water/Methanol Injection installation using screenwash resevoir, controller mounted in glovebox
FUELING:
- Deaschwerks DW65V 265 LPH fuel pump (2019)
- 1000cc Bosch Injectors
- New Mann Fuel filter (2020)
AIR INTAKE:
- MAF Delete (mapped accordingly)
- Badger 5 V2.2 Turbo Intake Pipe
- PRO-RAM extra large air intake with velocity stock to promote smooth laminar flow
- Turbo charge pipe debaffled and then pipe welded in recess to prevent turbulent non-laminar flow
- Cold air feed from front grill to air filter to help provide lower AIT's
SUSPENSION, HANDLING & WHEELS:
- Coilover suspension (renewed October 2020)
- Hunter 4 wheel alignment
- Corner-weighted with slight reverse rake
- Cookbots for front control arm (pre-recall bushes for more precise handling)
- Polybushes throughout
- Powertrak insert (Haldex AWD improvement)
- Lightweight 18" alloys OZ Racing Superleggeras (7.9KG per wheel) these alone are about ÂŁ2,000
- Rotalla Setula S-Race tyres all round (2020), 255/35/18 rear - 225/40/18 front, friend works at a local Kwik Fit and highly recommended them, can't fault them, puts the power down in all weathers
BRAKES:
- Brembo GT 4-Pot Calipers
- 323mm discs
- EBC Yellowstuff pads
- Rear brakes stock with Brembo pads
- Hub-centric billet Aluminium 10mm spacers with longer bolts to clear front calipers
- ATE Type 200 brake fluid
- Brakes bled yearly
MAINTENANCE & MISCELLANEOUS:
- Unicorn Motorsport (Stockport) developments custom remap
- ESP delete, pressing the ESP button now FULLY disabled ESP, not partially
- Forge 007P diverter valve
- Spare wheel removal
- Counterweight ballast removal
- N249 delete
- PCV delete, hoses routed to back of car to help prevent PCV smell
- Short shifter
- Mann filters always used where possible
- New Water Pump
- New Timing Belt
- New Turbo Oil Feed
- New Oil Strainer
- New Wheel bearings
- New Gearbox Oil
- New Rear Differential Oil
- New Haldex Oil
- New Brake Fluid
- New Engine Oil every six months
- New Fuel Filter
- New NGK BKR7E spark plugs every service
_______________________________________________________________